Mohawk Industries settles with OSHA, to improve fire safety
by SANDY SMITH, EHS TODAY
Oct 05, 2012 | 2043 views | 4 4 comments | 5 5 recommendations | email to a friend | print
Safety won’t be swept under the rug at Mohawk Industries’ facilities, following an agreement the company reached with OSHA to improve fire safety protection at facilities nationwide.

OSHA violations found at Mohawk Industries’ Johnstown, Ohio, facility will benefit employees in Torrington, Conn., Tifton, Ga., and Commerce, Tex., following a settlement between the Calhoun, Ga.-based carpet manufacturer and OSHA to resolve citations issued by the agency in June 2011 following an inspection of the Ohio facility.

The four “rebond” facilities manufacture carpet pads by grinding, mixing and rebonding recycled polymer foam materials, a process that can involve explosion hazards.

“Mohawk Industries has agreed to make an investment in the health and safety of its workers by increasing fire protection at all of its carpet pad manufacturing facilities. Companies that put the health and safety of workers first should be recognized for their investments in human capital, our nation’s most precious resource,” said Dr. David Michaels, assistant secretary of labor for occupational safety and health. “OSHA has been committed to the health and safety of workers for 41 years.”

Following its investigation, OSHA cited the company with four serious violations involving dust, unguarded floors and electrical hazards.

Two other-than-serious violations relate to inadequate hazard communications. The agreement amends the citation and requires the company to abate the alleged fire hazards found at the Johnstown facility. Mohawk has agreed to solicit the services of a licensed professional fire protection engineer to assess potential fire and/or explosion hazards that may be generated during the handling and processing of polymer foam materials, as well as to implement that professional’s recommendations.

Mohawk Industries, which employees more than 25,000 workers globally, also will develop procedures for and schedule the periodic cleanup and removal of polymer foam dust from any surfaces where it might accumulate, provide combustible dust training for all affected employees, conduct monthly inspections of the facilities’ fire suppression sprinkler systems and provide training on emergency evacuation to employees.
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rt_elms
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October 06, 2012
Is the comment board broken?
SKIPPY48
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October 06, 2012
Unfortunately, unsafe conditions still exist in many businesses despite OSHA. I have spent most of my life working in manufacturing and from my experience, most of these violators are the small, low profile businesses. These aren't of interest to OSHA unless there is a death or serious injury. One of the main sources OSHA uses in determining whether or not to utilize an inspection is a complaint from an employee. Otherwise, these small companies remain below OSHA's radar. These small companies don't have the money that OSHA loves to go after in the form of fines, etc. I can take you to companies right now that have serious safety violations, but will never be bothered unless they have a death or serious injury. OSHA is reactionary. They only get into gear after the fact.
rt_elms
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October 06, 2012
OSHA has saved lives, probably saved mine on several occasions. That said, in the current climate of excessive government regulations and overreach fostered by this administration, that never meets a regulation they don’t love, there is plenty of room for improvement. However, I do not want to return to the days when dangerous machinery was left unguarded, personal protective equipment was not required, there were no confined space entry restrictions, no fall protection and no Lock-Out-Tag-Out were the normal work conditions.
SKIPPY48
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October 06, 2012
This will cause an increase in the price of carpet that you already can't afford and less hiring by Mohawk because of the additional costs of compliance with OSHA's requirements....all because of a complaint by a disgruntled employee. OSHA should be one of the first government agencies scrapped. Check out their website or try to get in to see them during the week at their regional office at Herodian Way in Marietta. Good luck ! They stay locked in their offices all day except to potty. Just an intercom will you find on the wall.
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